SAMP has decided this year to invest on the modernization and renovation of the production in view of an increased automation and quality of the production line, from the storage to the finished product.
Thanks to the purchase of new advanced machinery, starting from the selection software, through a fast and automatic process, SAMP is now completely independent in the production of all metal sheets and panels (with polyurethane foam and rock wool insulation) for the assembling of the finished air handling unit.
This not only speeds up the production of panels but, thanks to the precision of the new generation machinery, it also reduces the waste of material to the minimum and increases the already very high quality and precision of the sold product.
The several types of sheets, according to the thickness and material, are duly segregated and stored. SAMP ensures the absolute traceability of the material and quality control of the incoming metal sheets, with particular attention to Stainless Steel 304 and 316L.
In the production line, SAMP introduced the highly advanced SALVAGNINI line, complete of automated storage (MD1), cutting and punching phase (S4), automatic piling machine, conveyor roller, tipper, bending and panelling machine (P4) and automatic labelling machine.
We have also introduced the expanded polyurethane foam injection machine, the automatic glue dispenser for rock wool application and the automatic injection machine of hot polyurethane gaskets, with VDI 6022 hygienic certification and high durability. The cutting, bending and punching of metal sheets and panels is made automatically according to the construction drawing measures, loaded in the system directly from the selection software, minimizing human intervention and eventual mistakes.
Through an automatic system of bar codes generation an unique bar code is assigned to each specific panel or metal sheet produced, identifying its position in the unit, the type of insulation and the main characteristics. The same code will be read by the polyurethane foam injection machine or the glue dispenser and by the gasket application machine.
With the new futuristic production line SAMP can, in periods of extra workload, have the system work 24 hours a day.